Job Summary Work cooperatively in a team environment to support development of robust manufacturing processes and quality systems to support the company's growth in the industrial and aerospace investment casting markets.
Gather, interpret, and audit data to determine acceptance of product to customer specifications (internal and external).
Identify/define problems; perform root cause analysis, and support solution implementation to address problems that affect yield, rework, and overall quality of the product using a standardized approach (PDCA, Six Sigma, ...)
Take a leadership role in resolving cross-functional problems.
Job Functions
Develop, maintain, and advance CPP quality systems, procedures, and practices.
Develop and document quality work procedures and processes.
Review contracts for adherence with CPP standards and practices.
Interact with CPP NDT level III personnel to ensure product compliance.
Oversees conformance and quality enforcement of casting manufacturing process.
Routinely audit production lots for adherence to established techniques and to ensure the repeatability of the results.
Manage resolution of non-conforming material/processes.
Support the identification of process yield issues using various data analysis techniques (statistical, mathematical, DOE, 6 Sigma, etc.) to uncover variables in the process that are not maintained in a controlled fashion.
Communicate with customers to resolve/address quality system concerns/inquires.
Participate during customer/external audits including preparation, guidance and closure.
Drive closure of preventative/corrective actions, customer returns/inquires.
Actively participates in Continuous improvement of process/product such that castings meet or exceed customer expectations.
Coordinate with engineering team the applicable qualification documentation and data submittal packages.
Review quality shipment documentation including certificates of conformance and other quality audit checklists.
Supervise and verify the accuracy of gage R&R studies, process capability, SPC, correlation and other data related statistical activities.
Work closely with other departments to ensure organization objectives are achieved.
Use problem solving tools and techniques to increase profitability.
Maintain a positive work atmosphere with respect and communication in a professional manner.
Qualifications:
Education: BS in Mechanical or Industrial Engineering or 3-5 years of applicable experience.
Experience: Quality systems, and/or formal training in Quality tools.
Certifications/Licenses: CQA or CQ Engineer preferred.
Other Required Knowledge, Skills & Abilities: Basic engineering skills. Knowledge and application of statistics. Knowledge of computer applications. Knowledge of raw materials, production processes, quality control, costs. Quality system and problem solving skills. Able to interpret customer drawings, specifications, reports and basic working knowledge of GD&T. Good written communication skills. Good verbal communications with all levels of CPP management and manufacturing. Familiar with FMEA, Control Plan and PPAP documentation
This is a non-management position This is a full time position