Maintenance Reliability Manager at Precision Castparts Corp. (PCC) in Huntington, West Virginia

Job Description:

Country

United States of America

State / County

West Virginia

City

Huntington

Division

SMC

Company

HBE

Function

Operations

Position type

Permanent

Anticipated start date


Anticipated start date - day

Anticipated start date - month

Anticipated start date - year

August
1 2021

Opportunity ID

1905

Company Profile

The Special Metals Corporation group of companies was created in the latter part of 1998 when Special Metals Corporation of New Hartford, New York, acquired Inco Alloys International, including its Huntington Alloys and Wiggin Alloys divisions. In 2006, Special Metals Corporation became a part of Precision Castparts Corp., a worldwide manufacturer of complex metal components and products. With a history of alloy technology now going back some 100 years, our company continues to provide solutions to difficult materials problems through such time-tested products as our world-recognized INCONEL, INCOLOY, NIMONIC, UDIMET, MONEL and NILO alloys.

Today's Special Metals is a world leader in the invention, production and supply of the high-nickel, high-performance alloys used for the difficult jobs in engineering. These alloys are highly engineered to offer a superior combination of heat resistance, high-temperature corrosion resistance, toughness and strength and are used in the world's most technically demanding industries and applications. Special Metals offers the largest range of nickel alloys and product forms, as well cobalt alloys, to more than ten worldwide markets. We produce nickel alloys in all standard mill forms, from large ingots and billets to plate, sheet, strip, tubing, bar and wire, the latter of which includes core and filler wires for welding products. The company has manufacturing and research facilities in the USA and Europe, sales offices in North America, Europe and Asia, and a distribution network including most of the industrialized countries of the world.

Position Summary

SUMMARY
The Maintenance Reliability Manager will develop, implement and execute all aspects of the Reliability Centered Maintenance program. The RCM program shall include maintaining CMMS system, identifying and analyzing failure modes of plant assets, review/revise/develop preventative maintenance procedures with appropriate content, frequency and task time, ensure appropriate storeroom levels of spare parts for key assets and provide conceptual information for CAPX projects. Functions as subject matter expert of the RCM program to drive cross functional proactive maintenance strategies across multiple production circuits throughout the plant. Provides detailed analysis to develop executable strategies to meet or exceed business objectives.

Essential Functions:
* Responsible for development/implementation/execution of RCM program driving a proactive maintenance approach to improve, sustain and maximize equipment uptime across multiple plant circuits gaining alignment with Operations and Maintenance departments.
* Facilitate the RCM process to ensure to both Maintenance and Operations to ensure compliance and applied correctly.
* Train, coach and mentor direct reports and members of the Maintenance organization on the RCM process and expectations.
* Collect and analyze data on equipment performance and failure modes to identify trends and proactive corrective actions.
* Ensure that manufacturer recommended PM and Spare Parts are implemented for new or newer equipment.
* Review/revise/develop with appropriate content and frequency with task time.
* Maintaining the CMMS maintenance system.
* Identify and recommend equipment/process changes using appropriate change management process.
* Review storeroom levels of spare parts are appropriate for assets; develop audit plan.
* Develop KPI's and monitor progress on key metrics.
* Provides meaningful data driven reports with cost effective solutions to solve equipment related issues.
* Thorough understanding of plant equipment, processes and procedures.
* Business acumen to devise and implement cost effective solutions.
* Projects assigned as required.

ADDITIONAL RESPONSIBILITIES
* Monitor safety metrics on all maintenance jobs.
* Review and approve timecards of direct reports as required.
* Performance management of direct reports.
* Monitors work practices, employee behavior, and job performance to improve productivity.

QUALIFICATIONS
EDUCATION AND EXPERIENCE
* Four year engineering degree or technical degree with 10 years of experience in managing the maintenance function within a reliability focused industrial organization.
* RCM certified or short course certificate.
* Previous CMMS experience i.e. Maximo, Oracle EAM, SAP et. al.

SPECIAL SKILLS
* Good organizational skills.
* Good communication skills, both verbal and written.
* Computer literate-Microsoft Applications, i.e. Word, Excel and Windows.
* Excellent interpersonal skills are needed for communicating with colleagues.
* Good people skills.

COMPETENCIES
* Equipment Knowledge
* Quality Focus
* Problem Solving
* Documentation Skills
* Listening
* Phone Skills
* Analyzing Information
* Multi-tasking

ADDITIONAL NOTES
* The Company retains the right to change or assign other duties to this position.

PHYSICAL DIMENSIONS
PHYSICAL DEMANDS - While performing the duties of this job, the employee is regularly required to talk or hear. The employee frequently is required to stand, walk, and sit. The employee is occasionally required to use hands to finger, handle or feel; reach with hands and arms; climb or balance; stoop, kneel, crouch, or crawl; and taste or smell. The employee must occasionally lift and or move up to 25 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception and ability to adjust focus.
WORK ENVIRONMENT - While performing the duties of this job, the employee is frequently exposed to moving mechanical parts, fumes or airborne particles, outside weather conditions, and risk of electrical shock. The employee is occasionally exposed to wet and/or humid conditions, precarious places; toxic or caustic chemicals; extreme cold; extreme heat; risk of radiation and vibration. The noise in the work environment is usually loud.

Desired Skills

All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or status as a protected veteran.

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