Fabrication - Weekend Shift at Munster AB in Daleville, Virginia

Posted in Other 17 days ago.





Job Description:

Did you know that we facilitate over half of the world's lithium battery production? And that 1 out of 7 meals worldwide have been produced in facilities equipped with our climate control? Munters has been a pioneer of sustainable air treatment solutions since 1955. Today our technology is more relevant than ever and is mission-critical for the production of medicine to the running of data centers. Together we work to support our customers in creating a healthier planet. Come work for us and be a part of this exciting journey.



Scope:


Perform duties to set up and operate a range of metal fabrication equipment to bend / form metal parts.


Perform duties to set up punch press or laser punch / cutter to cut, contour or bevel specified metal sheets to defined specifications and set and operate a range of metal fabrication equipment to cut, notch and shape metal parts, working within the limits of standard or accepted practice.



Essential Duties (Press Bake Operator):


  • Operate Press Brake working from job packets, job specific cut sheet, bend list, material usage list, blueprints, quality checklist or drawings.



  • Develop layout and plan sequence of operations. Calculate angles and bend thicknesses and other critical elements to determine appropriate dies, fixtures, stops and settings. Set up Press Brake to perform required bending. Verify conformance of first piece to specifications, using calipers, angles, square, ruler, gauges, and measuring tape. Gauge work pieces randomly during job processing to ensure maintenance of settings and make adjustments as necessary.



  • Change over equipment or tooling to accommodate requirements. Set stops, angles and dies for defined part dimensions, and configuration. Manually feed material through fabrication operations.



  • Adhere to Munters Quality System. Perform quality checks, complete check lists, verify counts, record time per job and ensure compliance with production schedules.



  • Stage completed parts for movement or move to subsequent operations to maintain work flow.



  • Maintain a clean and safe work area. Observe and practice all safety rules. Take responsibility for the physical inventory of materials. Request material reorders as necessary.




Essential Duties (Punch & Laser Operator):


  • Operate punch & laser working from job packets, job-specific cut sheet, bend list, material usage list, blueprints, quality checklist or drawings.



  • Punch Operation - Perform machine startup, determine die clearance for gauge of material. Change die tooling as needed. Select specific job and pack list, send from Network drive location to controller on punch. Read blank, check clamp settings (make adjustments as needed), place sheet metal in clamps (adjust as needed), set X-gauge block, zero metal into clamps and against X-gauge. Engage clamp, put X-gauge block down, hit start button. Once part is punched, remove sheet and separate parts.



  • Laser Operation - Perform machine startup and shutdown procedures on punch & fiber laser cutting equipment. Position work piece onto table or into fixture with crane, using vacuum system to hold piece in place. Layout cuts on computer and select lenses according to thickness and type of metal. Interpret job information to determine specific material requirements. Layout operations to maximize material utilization.



  • Label completed parts with appropriate part number. Remove chips and drop from parts and staging table. Determine sequence of operation for each process and edit program based on sequence. Rack and move pieces to staging area.



  • Verify conformance of first piece to specifications, using calipers, angles, square, ruler, gauges, and measuring tape. Gauge work pieces randomly through run to ensure maintenance of settings and make adjustments as necessary.



  • Adhere to Munters Quality System. Perform quality checks, complete check lists, verify counts, record time per job and ensure compliance with production schedules. Submit production documentation as required.



  • Stage completed parts for movement or move to subsequent operations to maintain work flow.



  • Maintain a clean and safe work area. Take responsibility for the physical inventory of materials. Request material reorders as necessary.




Skill Requirements:



  • Ability to read blueprints.

  • Ability to read tape measure to nearest 1/32": accuracy is of utmost importance.

  • Ability to use and read calipers.

  • Good communication skills.

  • Ability to work in a team environment with a positive attitude.

  • Ability to organize work and complete tasks in an organized manner.

  • Ability to work independently.

  • Must possess personal initiative and be a self-starter.

  • Willingness and ability to cross-train in other areas as needed.

  • Good knowledge of computer systems (i.e., Microsoft software (Excel, Word) and other fab based software packages) or adaptability and willingness to learn.




Other Duties:



  • Perform or assist with any operations, as required to maintain workflow and to meet schedules and quality requirements.



  • Maintain work areas in a clean and orderly condition. Consistently operate in keeping with all safety rules and requirements.



  • Participate in any variety of meetings and work groups to integrate activities, communicate issues, obtain approvals, resolve problems, and maintain specified level of knowledge pertaining to new developments, requirements, and policies.



  • Perform other related duties as assigned.




Tools and Equipment:



Use computer and related systems software and peripherals, hand and hand power tools, clamps, crane, forklift, press brake, pneumatic tools and protective devices.


Use hand tools, tape measure, angles, cranes, forklift, square, carts, pallets, computer, laser cutting machine, pneumatic tools, and protective devices.



Physical Demand:



  • Heavy (Lifting 75 lbs. Frequently & Climbing).



  • Frequently stand, walk, bend, crouch, kneel, climb, maneuver, stoop, squat, grasp, and reach.

  • Visual and aural acuity

  • Listening




Hours of Work Required:



  • Standard work schedules plus overtime and weekend hours will be required to meet production demands.

How is it working at Munters? Meet your future colleagues.

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