The Vibration Analyst (Predictive Maintenance) is responsible for executing the sites predictive maintenance program.
Duties include collection and analysis of vibration, ultrasound, and thermographic information for plant equipment, including but not limited to fans, blowers, electrical motors, pumps, gearboxes, compressors and conveyors. Perform precision maintenance on imbalanced fans, misaligned shaft couplings, loose or weak bases, failed bearings, worn sheaves, improper mountings and improper lubrication. Ensure all plant assets are operating at optimal levels by developing new predictive techniques and programs for plant equipment. Own the lubrication program. Identify optimal operating conditions such as load, speed and environment with the proper lubricant, application frequency, the right amount and correct sealing arrangement in order to achieve the optimum equipment life.
Essential Functions
Works effectively with Reliability Engineers, Process Managers, and Maintenance leadership to troubleshoot and resolve equipment issues. Uses initiative to seek out root cause of failures and take steps to correct and prevent recurrences.
Report on developing fault conditions and provide corrective actions and severity estimates. Coordinate with the Planning group to ensure maintenance requirements are effectively communicated.
Assists in the RCFA corrective actions and helps eliminate chronic equipment issues.
Schedule and execute routes and inspections to maximize productivity.
Solicits recommendations from technicians and mechanics on improving existing procedures, routes, and Standard Job Plans.
Perform post failure analysis to verify accuracy of fault identification in order to continuously improve diagnostic skills.
Reviews preliminary drawings, specifications, and plans from Engineering for accessibility for predictive and lubrication activities and recommends changes when necessary.
Ensures mechanics receive necessary training to maintain and improve their skill levels. Works to maximize technician flexibility through cross-training.
Willingness to continue training as required to remain up to date on techniques, procedures, and practices
IR thermography, Vibration analysis, Ultrasonic scans, Precision laser alignments
Develop and present technical reports based on field data gathering
Generate corrective work orders in the CMMS system and assign them appropriately for planning and scheduling based on gathered data.
Maintain and optimize the vibration analysis database.
Performs other duties as assigned by Maintenance management and/or designee.
Education
MINIMUM REQUIREMENTS:
High School Diploma, GED, or equivalent required.
Technical or Associate degree in a related field preferred.
Experience
5+ years experience in maintenance in a manufacturing environment.
Must have a thorough knowledge of processes, equipment, and proper safety and environmental practices.
Must be familiar with standard operating procedures and process documentation.
Must be Vibration Data Collection and Analysis Level II certified